SaaS Engineering · Manufacturing
Intelligent Manufacturing Platform
An IoT-powered smart manufacturing platform monitoring production lines in real-time, predicting maintenance needs, and optimizing operations. Reduced downtime by 40% and increased efficiency by 25%. Connects 10,000+ IoT sensors across 50 production facilities. The platform processes millions of data points daily to provide actionable insights for production optimization. Our solution enabled predictive maintenance that prevented 500+ equipment failures, saving $2M+ in unplanned downtime costs. The system integrates with existing MES and ERP systems, providing a unified view of manufacturing operations across multiple facilities.
- Client
- SmartFactory Industries
- Sector
- Manufacturing
- Scope
- SaaS Engineering
- Timeline
- 11 months
Outcomes
- Unplanned downtime
- −40%
- Production efficiency
- +25%
What we built
Reduced unplanned downtime by 40%, increased production efficiency by 25%, prevented 500+ equipment failures, $2M+ cost savings
Before: Handling high-frequency data from thousands of sensors
After: Built scalable MQTT infrastructure
Before: Real-time processing and analytics
After: Implemented real-time stream processing
Before: Integrating diverse manufacturing equipment
After: Created unified equipment integration framework
Before: Predictive maintenance accuracy
After: Developed ML models for predictive maintenance
Before: Multi-facility data management
After: Designed distributed data architecture
Also in the build
- Real-time production monitoring
- Predictive maintenance alerts
- IoT sensor integration (10,000+ sensors)
- Production analytics dashboard
- Quality control automation
- Supply chain optimization
- Energy consumption tracking
- Mobile apps for managers
- Machine learning for optimization
- Digital twin technology
- Automated reporting
- Integration with ERP systems
The stack behind it
Delivered over 11 months.
Technologies
React · Node.js · Python · PostgreSQL · MQTT · InfluxDB · Grafana · AWS IoT Core · Azure IoT Hub · Docker · Kubernetes · TensorFlow · Apache Kafka · Redis · TimescaleDB · Prometheus
Built with
The Digiboffins services we worked through. Each one you can start with on its own.
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